Welding and assembly fixtures

Welding in one clamping. Ergonomic, precise and repeatable.

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FÖRSTER welding fixtures are developed to significantly reduce the off-times of the assembly process.

Whether welding, gluing, riveting or screwing.

The heart of almost all our welding fixtures is the turning function and the resulting universal accessibility, without re-tensioning the component.

In addition, the design ensures repeatable clamping taking into account a variable adaptation of the device to different component dimensions.

Welding fixtures for railings

Through a maximum of variability - effectively manufacture railings, completely and in one clamping.

Our in-house developed and awarded with the Bavarian State Prize welding device for railings allows you to manufacture railings or comparable constructions in half the time.

The device is more than just a railing gauge. It can be fully adapted to the railing layout, provides access to the welding seams on both sides or. Adhesive joints or also the joints for screw and rivet connections and guarantees a complete reproducibility of the railings.

Welding and assembly fixtures​
  • Railing length 3.6 m, 5 m, 7 m or 9 m
  • Railing height up to 1.2m or up to 1.5m
  • Slope up to 60°
  • Weights up to 300 kg
  • motor reversing drive
  • Tool-free setup
  • Ground connection on the frame
  • We are happy to fulfill special requests on request

computer controlled for fast, variable production

  • defined parameterization by entering the number of bars and spacing or
  • automatic calculation of number of bars and distances
  • Parameterization on the PC or device
  • Data import and export via USB
  • Program memory

    After selecting the handrail to be manufactured, the slide moves to the next position by pressing a button – insert filling rod or support rod – staple – ready.
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manually adjustable

with digital counter for small series

  • Manual adjustment of the grid stops with digital counter
  • Slide with stop manually movable and with mechanical latch
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All railing fixtures can be retrofitted with a few modules. Then weld, glue, screw or rivet frames, frames, doors, windows and much more.

Welding fixtures for frames

Welding, gluing, screwing or riveting in one setup: ergonomic, precise and fast

With our unique FÖRSTER frame welding fixture, you can weld frames of a wide range of sizes and designs in exactly right-angled positions without the need for extensive measurement.

Exposed corners in conjunction with the motor-driven reversing drive provide access to all weld seams and joints for manufacturing or post-processing. All in one setup.

Thanks to expansion options with modules from our modular system or customer-specific adaptations, even nested frames can be produced efficiently, ergonomically and precisely.

An optional digital measuring system in the clamping corners can also further reduce the non-productive times during the production of various frame dimensions.

  • Frame sizes up to 3000 mm x 4300 mm
  • Component weight up to 300 kg
  • motorized turning drive up to 360°
  • Tool-free setup
  • Ground connection on the frame
  • mobile
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Different frame sizes or load capacities, equipment or special functions can be realized on request.

Maximum ease of work for the assembly of very large or complex assemblies on all sides is provided by our lifting-turning device.

Lifting columns with electrohydraulic height adjustment form the basis for a comfortable and ergonomic workplace.

We adapt the frame construction to the workpiece to be clamped. Load capacities of up to several tons as well as the lifting of very long and wide components are possible.

By using our movable X-Pro or double groove profiles, the support elements and clamping elements can be positioned individually at any time. This keeps the device flexible and can be adapted to changing assemblies.

  • Standard component size up to 3 m x 5 m
  • Standard component weight up to 2.5 t
  • Lifting height up to 2 m
  • 360° rotation function
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Different frame sizes or load capacities, equipment or special functions can be realized on request.

Special welding fixtures devices

Customized devices according to customer specification, variable or static / mobile or stationary

For hand or robot welding.

The recurring welding of identical or identical components requires the use of fixed or variable welding devices.

We design and manufacture tailor-made devices to cope with your tasks under the following aspects:

  • Exact and safe positioning of components
  • unobstructed access to the weld in a suitable location
  • ergonomic operation
  • Taking into account the resulting welding distortion

 

With our many years of know-how in the construction of fixtures for a wide range of welding assemblies and the knowledge from automation, we can also equip devices fully automated.

Railing welding equipment

Frame welding equipment

Special welding equipment

fixtures / jigs

Welding in one clamping
ergonomic, fast and precise.

Request a quote for lifting welding table

Request a quote for lifting welding table

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Accessories and extensions for welding tables




Accessories Steel



accessories stainless steel




accessories sets


Set 1 – Frame construction steel
4 clamping arms with clamping element 30 mm
4 piece clamping column complete, 30 mm x 350 mm
6 pieces flat clamps
5 pieces edge stop height 70 mm in GG
12 pieces flat stop (steel)
6 pcs quick release with flat stop
4 stop angles 100 mm x 170 mm in GG
Universal angle 350 mm x 350 mm

Set 1 – Frame construction stainless steel
4-piece clamping arm with clamping element with bronze thrust piece
4 piece clamping column complete, 30 mm x 350 mm
6 pcs flat clamp with stainless steel washer
5 pieces edge stop in aluminium height 70 mm
12 pieces flat stop in aluminium
6 pcs quick release with flat stop
4 stop brackets in aluminium 100 mm x 170 mm
Universal angle 350 mm x 350 mm

Set 2 – Pipe construction steel
6 clamping arms with clamping element 30 mm
6 pieces clamping column complete, 30 mm x 350 mm
4 pieces complete tower, 50 mm x 900 mm
4 clamping arms with clamping element 50 mm
4 pieces edge stop height 200 mm in GG
4 pcs support arm 50 mm
2 pcs flange clamps with clamping tower 50 mm x 600 mm
6 pieces prism support 60 mm
4 pieces prism support 100 mm
4 stop angles 100 mm x 170 mm in GG
2 stop angles 170 mm x 170 mm in GG
2 universal angles 600 mm x 350 mm in aluminium

Set 2 – Pipe construction stainless steel
6 St. Spannarm mit Spannelement mit Bronzedruckstück
6 St. Spannsäule komplett, ø 30 mm x 350 mm
4 St. Spannturm komplett, ø 50 mm x 900 mm
4 St. Spannarm mit Spannelement mit Bronzedruckstück
4 St. Kantenanschlag in Alu Höhe 200 mm
4 St. Auflagearm ø 50 mm mit Bronzeauflage
2 St. Flanschspanner mit Spannturm ø 50 mm x 600 mm
6 St. Prismenauflage Bronze ø 60 mm
4 St. Prismenauflage Bronze ø 100 mm
4 St. Anschlagwinkel in Alu 100 mm x 170 mm
2 St. Anschlagwinkel in Alu 170 mm x 170 mm
2 St. Universalwinkel in Alu 600 mm x 350 mm

Set 3 – Frame and housing construction steel
6 clamping arms with clamping element 30 mm
6 pieces clamping column complete, 30 mm x 350 mm
4 pcs flat clamps
4 clamping arms with clamping element 50 mm
4 pcs support arm 50 mm
4 pieces complete tower, 50 mm x 900 mm
5 pieces edge stop height 70 mm in GG
2 pcs double groove profile 1.200 mm for mounting on stop angle
6 pieces flat stop (steel)
4 stop angles 100 mm x 170 mm in GG
2 stop angles 170 mm x 170 mm in GG
2 universal angles 600 mm x 350 mm in aluminium
1 pc angle, infinitely adjustable in GG
Universal angle 350 mm x 350 mm

Set 3 – Frame and housing construction stainless steel
6 pieces clamping arm with clamping element with bronze thrust piece
6 pieces clamping column complete, 30 mm x 350 mm
4 pcs flat clamp with stainless steel washer
4-piece clamping arm with clamping element with bronze thrust piece
4 pcs support arm 50 mm with bronze support
4 pieces complete tower, 50 mm x 900 mm
5 pieces edge stop in aluminium height 70 mm
2 pcs double groove profile 1.200 mm for mounting on stop angle
6 pieces flat stop in aluminium
4 stop brackets in aluminium 100 mm x 170 mm
2 stop brackets in aluminium 170 mm x 170 mm
2 universal angles in aluminium 600 mm x 350 mm
1 pc angle, infinitely adjustable in aluminium
Universal angle 350 mm x 350 mm

Set 4 – Universal construction steel
6 clamping arms with clamping element 30 mm
6 pieces clamping column complete, 30 mm x 350 mm
4 pcs flat clamps
2 clamping arms with clamping element 50 mm
2 pcs support arm 50 mm
2 complete tower, 50 mm x 900 mm
3 pieces edge stop height 70 mm in GG
2 pieces edge stop height 200 mm in GG
2 pcs double groove profile 1.200 mm for mounting on stop angle
6 pieces flat stop (steel)
4 stop angles 100 mm x 170 mm in GG
2 stop angles 170 mm x 170 mm in GG
2 universal angles 600 mm x 350 mm in aluminium
1 pc angle, infinitely adjustable in GG
4 pieces prism support> 60 mm

Set 4 – Universal construction stainless steel
6 pieces clamping arm with clamping element with bronze thrust piece
6 pieces clamping column complete, 30 mm x 350 mm
4 pcs flat clamp with stainless steel washer
2 pcs clamping arm with clamping element with bronze thrust piece
2 pcs support arm 50 mm with bronze support
2 complete tower, 50 mm x 900 mm
3 pieces edge stop in aluminium height 70 mm
2 pieces edge stop in aluminium height 200 mm
2 pcs double groove profile 1.200 mm for mounting on stop angle
6 pieces flat stop in aluminium
4 stop brackets in aluminium 100 mm x 170 mm
2 stop brackets in aluminium 170 mm x 170 mm
2 universal angles in aluminium 600 mm x 350 mm
1 pc angle, infinitely adjustable in aluminium
4 pieces prism support bronze 60 mm